Sandpiper M1F Non-Metallic Manual do Utilizador descarregar pdf

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

SERVICE & OPERATING MANUAL

Original Instructions

m1fnmdl3sm-rev0713

Engineering Data and Temperature Limitations ................................................................................. 1

Explanation of Pump Nomenclature ................................................................................................... 2

Performance Curve, Model M1F Non-Metallic Design Level 3........................................................... 3

Dimensions for Inline Ported Models .................................................................................................. 4

Dimensiions for Side Ported Models .................................................................................................. 5

Dimensions: M1F Spill Containment .................................................................................................. 6

Metric Dimensions: M1F Spill Containment........................................................................................ 7

Principle of Pump Operation............................................................................................................... 8

Installation and Start-up...................................................................................................................... 8

Air Supply ........................................................................................................................................... 8

Air Valve Lubrication ........................................................................................................................... 8

Air Line Moisture................................................................................................................................. 8

Air Inlet and Priming ........................................................................................................................... 8

Between Uses .................................................................................................................................... 8

Installation Guide ................................................................................................................................ 9

Important Safety Information ............................................................................................................ 10

Material Codes ..................................................................................................................................11

Troubleshooting ................................................................................................................................ 12

Warranty ........................................................................................................................................... 12

Composite Repair Parts Drawing ..................................................................................................... 14

Overlay Option Drawing ................................................................................................................... 14

Composite Repair Parts List ............................................................................................................. 15

Spill Containment Option for Virgin PTFE Equipped Pumps ............................................................ 16

Spill Containment Repair Parts List .................................................................................................. 16

Spill Containment Concept ............................................................................................................... 17

Spill Containment Option Diaphragm Servicing .............................................................................. 17

Filling Spill Containment Chambers with Liquid ............................................................................... 17

Spill Containment Option for TPE Equipped Pumps ........................................................................ 18

Spill Containment Repair Parts List .................................................................................................. 18

Spill Containment Concept with TPE Diaphragms ........................................................................... 19

Spill Containment Option with TPE Diaphragm ................................................................................ 19

Air Distribution Valve Assembly Drawing .......................................................................................... 20

Main Air Valve Assembly Parts List .................................................................................................. 20

Air Distribution Valve Servicing ......................................................................................................... 21

Air Distribution Valve with Stroke Indicator Options ......................................................................... 22

Air Distribution Valve with Stroke Indicator Parts List ....................................................................... 22

Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 23

Solenoid Shifted Air Valve Drawing .................................................................................................. 24

Solenoid Shifted Air Valve List .......................................................................................................... 24

Solenoid Shifted Air Distribution Valve Option .................................................................................. 25

Diaphragm Service Drawing, Non-Overlay....................................................................................... 26

Diaphragm Service Drawing, with Overlay ....................................................................................... 26

Diaphragm Servicing ........................................................................................................................ 27

Overlay Diaphragm Service ............................................................................................................. 27

Pilot Valve Servicing, Assembly Drawing & Parts List ...................................................................... 28

Pumping Hazardous Liquids............................................................................................................. 29

Converting the pump for piping the exhaust air ................................................................................ 29

Exhaust Conversion Drawing ........................................................................................................... 29

Converted Exhaust Illustration.......................................................................................................... 29

Modular Check Valve Servicing ........................................................................................................ 30

Modular Check Valve Drawing ......................................................................................................... 30

Dual Port Option Drawing ................................................................................................................. 31

Dual Porting Options ........................................................................................................................ 32

Dual porting of both suction and discharge ends of the pump ......................................................... 32

Single porting of the suction and dual porting of the pump discharge .............................................. 32

Dual porting of the suction and single porting of the pump discharge .............................................. 32

Leak Detection Options Drawing ...................................................................................................... 33

Electronic Leak Detector Installation ................................................................................................ 33

Mechanical Leak Detector Installation .............................................................................................. 33

Pulse Output Kit Drawing ................................................................................................................. 34

Pulse Output Kit Option .................................................................................................................... 34

Optional Mufer Congurations, Drawing ......................................................................................... 35

Grounding The Pump ....................................................................................................................... 36

CE Declaration of Conformity Machinery ......................................................................................... 37

CE Declaraton of Conformity ATEX .................................................................................................. 38

Expanation of ATEX Certications .................................................................................................... 39

Table of Contents

Model M1F Non-Metallic Design Level 3

See page 2

for ATEX ratings.

See pages 2, 38 and 39

for ATEX ratings.

2.50 64

17.12 435

19.94 506

18.18 462

SUCTION PORT

1" FNPT

SUCTION PORT (OPTIONAL)

1" FNPT

DISCHARGE PORT (OPTIONAL)

1" FNPT

9.81 249

2.15 55

4.96 126

.50 13

DISCHARGE PORT

1" FNPT

AIR INLET

1/2 FNPT

4.06 103

10.09 256

.53 13

MTG. SLOT

STANDARD INTEGRAL MUFFLER

GENERAL NOTES

OPTIONAL SUCTION & DISCHARGE SIDE PORTS WILL BE PLUGGED AT

FACTORY, NOT SHOWN

STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 1" FNPT EXHAUST PORT

FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED

APPLICATIONS

S1F NON-METALLIC

IN-LINE PORTED OPTION

DIMENSIONAL TOLERANCE =

.125 [3mm]

B.1

REMOVED ALL TABULATED DIMENSIONS EXCEPT "A"

4/23/2010

A.1

RELEASED FOR GENERAL USE

2/4/2010

REV

REVISION

CHG

DATE

APP

DATE

ECN

Standard Integral

Muffler Option

Mesh & Sound

Dampening Muffler

Option

11.81 [300] 13.50 [343]

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE

WITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODD

MADE FROM

ASS'Y REFERENCE

PUMP REFERENCE

MATERIAL

PART NUMBER

DESCRIPTION

DRAWING NUMBER

IDEX AODD

REV

B.1

UNLESS OTHERWISE

SPECIFIED

TOLERANCES

.XX

.XXX

.010

.005

ANGULAR

1/2

SURFACE FINSH

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

8 7

450.468.000

OUTLINE, PUMP, S1F, ONE PIECE MANIFOLD

1 1of

S1F NON-METALLIC

17.04 433

.50 13

17.12 435

20.75 527

2.50 64

9.81 249

4.96 126

3.63 92

3.62 92

4.00 102

10.19 259

.44

.125 [3mm]

H.1

REVISED DRAWING

4/23/2010

REV

REVISION

CHG

DATE

APP

DATE

ECN

11.81 [300] 13.50 [343]

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE

WITHOUT THE EXPRESS WRITTEN PERMISSION OF IDEX AODD

MADE FROM

ASS'Y REFERENCE

PUMP REFERENCE

MATERIAL

PART NUMBER

DESCRIPTION

DRAWING NUMBER

IDEX AODD

REV

H.1

UNLESS OTHERWISE

SPECIFIED

TOLERANCES

.XX

.XXX

.010

.005

ANGULAR

1/2

SURFACE FINSH

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

8 7

450.307.000

OUTLINE, PUMP, S1F, CENTER PORTED

1 3of

S1F NON-METALLIC

SUCTION PORT

.56 X .69 SLOTTED BOLTING CONFIGURATION

FITS TO EITHER:

1" ANSI 125# FLANGE CONNECTION OR

PN10 25mm DIN FLANGE CONNECTION

DISCHARGE PORT

.56 X .69 SLOTTED BOLTING CONFIGURATION

FITS TO EITHER:

1" ANSI 125# FLANGE CONNECTION OR

PN10 25mm DIN FLANGE CONNECTION

MANIFOLD CAN ROTATE

FROM VERTICAL CENTERLINE

AIR INLET

1/2 FNPT

STANDARD INTEGRAL MUFFLER

GENERAL NOTES

STANDARD INTEGRAL MUFFLER (SHOWN) COVERS 1" FNPT EXHAUST PORT

FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED

APPLICATIONS

S1F NON-METALLIC

CENTER PORTED OPTION

DIMENSIONAL TOLERANCE =

MTG. SLOT

Standard Integral

Muer Option

Mesh & Sound

Dampening Muer

Option

1 2 3 4 5 6 ... 40 41

Resumo do Conteúdo

Página 1 - Table of Contents

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warre

Página 2

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 8PRINCIPLE OF PUMP OPERATIONThis ball type check

Página 3 - M1F Non-Metallic

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 9 CAUTIONThe ai r exhaust shoul d b e pi ped t o

Página 4

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 10RECYCLINGMany components of MARATHON® Metallic AODD

Página 5 - Design Level 3

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 11000 Assembly, sub-assembly; and some purchased it

Página 6 - IDEX AODD

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 12TROUBLESHOOTINGPossible Symptoms:• Pump will not c

Página 7

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 13

Página 8 - Dimensions: M1F Non-Metallic

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 14Composite Repair Parts DrawingAVAILABLE SERVICE AND

Página 9 - BOTTOM VIEW

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 15Composite Repair Parts ListITEM PART NUMBER DESCR

Página 10

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 16Option For Virgin PTFE Equipped Pumps DrawingNote:

Página 11 - TYPICAL INSTALLATION GUIDE

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 17OPTIONS FOR VIRGIN PTFE EQUIPPED PUMPS CONCEPTThe

Página 12 - RECYCLING

Página 13

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 18Note: Item 55 The diaphragm is to be installed wi

Página 14 - • Pump will not cycle

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 19OPTION FOR TPE EQUIPPED PUMPS CONCEPTThe spill c

Página 15

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 20Air Distribution Valve Assembly DrawingAIR VALVE A

Página 16 - ELECTRONIC LEAK DETECTOR KITS

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 21AIR DISTRIBUTION VALVESERVICINGTo service the air v

Página 17 - Composite Repair Parts List

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 22Air Valve Assembly Drawing With Stroke Indicator Op

Página 18 - PTFE EQUIPPED PUMPS

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 23AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION

Página 19 - IMPORTANT

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 24SOLENOID SHIFTED AIR VALVE PARTS LIST(Includes All

Página 20 - Option For TPE

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 25SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTIONMARAT

Página 21

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 26Diaphragm Service Drawing, with OverlayDiaphragm Se

Página 22 - Note: ATEX Compliant

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 27DIAPHRAGM SERVICINGTo service the diaphragms fi

Página 23

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 1CAUTION: Nonmetallic pumps and plastic components a

Página 24

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 28PILOT VALVE SERVICING To service the pilot valve r

Página 25

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 29SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1&

Página 26 - IEC EEX m T4

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 30Modular Check Valve DrawingMODULAR CHECK VALVE SERV

Página 27

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 31Dual Port Option Drawing

Página 28 - Non-Overlay

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 32DUAL PORTING OPTIONSSeveral dual porting options

Página 29

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 33Leak Detection Options DrawingLEAK DETECTION OPTION

Página 30

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 34PULSE OUTPUT KIT OPTIONThis pump can be tted with

Página 31 - Exhaust Conversion Drawing

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 35Optional Mufer Congurations, DrawingOPTION 0530-

Página 32 - Modular Check Valve Drawing

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 36Grounding The PumpThis optional 8 foot long (244 ce

Página 33 - Dual Port Option Drawing

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Página 34

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 2Explanation of Pump NomenclatureM1F Non-Metallic · D

Página 35 - Enclosed Muffler

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Página 36 - Pulse Output Kits

EC Declaration of ConformityATEX Summary of MarkingsType Marking Listed InNon-Conductive FluidsEC Type Certificate No. Pumps: KEMA 09ATEX0071 X T

Página 37 - ATEX Compliant

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 35 (8.5)10 (17)30 (51)15 (25.5)25 (42.5)35 (59.5)40 (

Página 38 - WARNING WARNING

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 4Dimensions: M1F Non-Metallic Inline Ported Option -

Página 39 - Declaration of Conformity

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 5Dimensions: M1F Non-Metallic Side Ported Options Di

Página 40 - EC Declaration of Conformity

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 6Dimensions: M1F Non-Metallic with Spill Containment

Página 41

m1fnmdl3sm-rev0713 Model M1F Non-Metallic Page 7Metric Dimensions: M1F Non-Metallic with Spill Conta

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Sandpiper M1F Non-Metallic Manual do Utilizador

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