Sandpiper M15 Metallic Manual do Utilizador descarregar pdf

m15mdl1sm-rev0713

Model M15 Metallic Design Level 1

Table of Contents

SERVICE & OPERATING MANUAL

Original Instructions

Engineering Data and Temperature Limitations .................................................... 1

Explanation of Pump Nomenclature ...................................................................... 2

Performance Curve ............................................................................................... 3

Dimensions ........................................................................................................... 4

Metric Dimensions ................................................................................................. 5

Principle of Pump Operation.................................................................................. 6

Installation and Start-Up ........................................................................................ 6

Air Supply .............................................................................................................. 6

Air Valve Lubrication .............................................................................................. 6

Air Line Moisture.................................................................................................... 6

Air Inlet and Priming .............................................................................................. 6

Between Uses ....................................................................................................... 6

Installation Guide ................................................................................................... 7

Troubleshooting ..................................................................................................... 8

Warranty ................................................................................................................ 8

Recycling ............................................................................................................... 9

Important Safety Information ................................................................................. 9

Material Codes .................................................................................................... 10

Composite Repair Parts Drawing ........................................................................ 12

Available Service and Conversion Kits ................................................................ 12

Composite Repair Parts List ................................................................................ 13

Air Valve Drawing, Parts List, Service Instructions .............................................. 14

Air Valve Drawing, Parts List, Service Instructions ............................................. 15

Air Valve Drawing, Parts List, Service Instructions ............................................. 16

Air Valve w/Stroke Indicator Drawing and Parts List ........................................... 17

Air Valve w/Stroke Indicator Servicing ................................................................. 18

Solenoid Shifted Air Valve Drawing ..................................................................... 19

Solenoid Shifted Air Valve Parts List ................................................................... 19

Solenoid Shifted Air Valve Option ........................................................................ 20

Diaphragm Service Drawing, with Overlay .......................................................... 21

Diaphragm Service Drawing, Non-Overlay.......................................................... 21

Diaphragm Servicing ........................................................................................... 22

Overlay Diaphragm Servicing ............................................................................. 22

Pilot Valve Servicing, Assembly Drawing & Parts List ......................................... 23

Actuator Plunger Servicing .................................................................................. 24

Check Valve Servicing ......................................................................................... 25

Check Valve Drawing .......................................................................................... 25

Optional Mufer Congurations ........................................................................... 26

Optional Mufer Conguration Drawing............................................................... 26

Pumping Hazardous Liquids................................................................................ 27

Converting Pump for Piping Exhaust Air ............................................................. 27

Converted Exhaust Illustration............................................................................. 27

Pulse Output Kit Drawing .................................................................................... 28

Pulse Output Kit Options ..................................................................................... 28

Grounding the Pump ........................................................................................... 29

CE Declaration of Conformity Machinery ............................................................ 30

CE Declaration of Conformity ATEX .................................................................... 31

Explanation of ATEX Certications ...................................................................... 32

See page 2

for ATEX ratings.

See pages 2, 30 and 31

for ATEX ratings.

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

1 2 3 4 5 6 ... 33 34

Resumo do Conteúdo

Página 1 - Table of Contents

m15mdl1sm-rev0713Model M15 Metallic Design Level 1Table of ContentsSERVICE & OPERATING MANUALOriginal InstructionsEngineering Data and Temperature

Página 2

m15mdl1sm-rev0713 Model M15 Metallic Page 8TROUBLESHOOTINGPossible Symptoms:• Pump will not cycle.• Pump cycles, but produces no ow.• Pump cycles

Página 3 - M15 Metallic

m15mdl1sm-rev0713 Model M15 Metallic Page 9RecyclingMany components of MARATHON® Metallic AODD pumps are made of recyclable materials (see chart on p

Página 4 - IEC EEX m T4

m15mdl1sm-rev0713 Model M15 Metallic Page 10000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powered Metal015 Ductile Iron02

Página 5 - Air Inlet Pressure

m15mdl1sm-rev0713 Model M15 Metallic Page 11

Página 6 - BOTTOM VIEW

m15mdl1sm-rev0713 Model M15 Metallic Page 12Composite Repair Parts Drawing476-227-000 AIR END KIT (Use With Aluminum Center) Air Valve Assembly, P

Página 7

m15mdl1sm-rev0713 Model M15 Metallic Page 13ITEM PART NUMBER DESCRIPTION QTY 1 031-140-000 Air Valve Assembly w/Integral mufer (Cast Iron Cente

Página 8

m15mdl1sm-rev0713 Model M15 Metallic Page 14Air Valve Servicing, Assembly Drawing & Parts List **Note: Pumps equipped with this valve assembly ar

Página 9 - TYPICAL INSTALLATION GUIDE

m15mdl1sm-rev0713 Model M15 Metallic Page 15Air Valve Servicing, Assembly Drawing & Parts List AIR VALVE ASSEMBLY PARTS LIST (Use w/Aluminum cen

Página 10 - • Pump will not cycle

m15mdl1sm-rev0713 Model M15 Metallic Page 161-J1-D1-F1-G1-H1-G1-E1-C1-A1-A1-B1-C1-E1-G1-HAir Valve Assembly Parts List Item Part Number Descri

Página 11 - Recycling

m15mdl1sm-rev0713 Model M15 Metallic Page 17Air Valve with Stroke Indicator Assembly Drawing & Parts ListAIR VALVE ASSEMBLY PARTS LIST Item Par

Página 12 - Material Codes

Página 13

m15mdl1sm-rev0713 Model M15 Metallic Page 18AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION SERVICINGTo service the air valve rst shut off

Página 14 - Diaphragm Option

m15mdl1sm-rev0713 Model M15 Metallic Page 19403839384241SOLENOID SHIFTED AIR VALVE PARTS LIST(Includes all items used on Composite Repair Parts List

Página 15 - Composite Repair Parts List

m15mdl1sm-rev0713 Model M15 Metallic Page 20SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTIONMARATHON’s solenoid shifted, air distribution valve option

Página 16 - & Parts List

m15mdl1sm-rev0713 Model M15 Metallic Page 21Diaphragm Service Drawing, Non-OverlayDiaphragm Service Drawing, with OverlayTorque: Plate to Plate480 in

Página 17

m15mdl1sm-rev0713 Model M15 Metallic Page 22DIAPHRAGM SERVICINGTo service the diaphragms rst shut off the suction, then shut off the discharg

Página 18 - IMPORTANT

m15mdl1sm-rev0713 Model M15 Metallic Page 23PILOT VALVE SERVICING To service the pilot valve rst shut off the compressed air supply, bleed the press

Página 19 - II 2GD T5

m15mdl1sm-rev0713 Model M15 Metallic Page 24ACTUATOR PLUNGER SERVICINGTo service the actuator plunger rst shut off the compressed air supply, bleed

Página 20

m15mdl1sm-rev0713 Model M15 Metallic Page 25Check Valve DrawingCHECK VALVE SERVICINGBefore servicing the check valve components, rst shut off th

Página 21 - II 2D c IP65 T100°C

m15mdl1sm-rev0713 Model M15 Metallic Page 26Optional Mufer Congurations, DrawingOPTION 0530-028-550 Integral Mufer uses (1) Cap and (4) 710-015

Página 22

m15mdl1sm-rev0713 Model M15 Metallic Page 27SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AIREXHAUST PIPING1" DIAMETER AIR

Página 23

m15mdl1sm-rev0713 Model M15 Metallic Page 1Air Inlet Side ViewAir Exhaust Side ViewINTAKE/DISCHARGE PIPE SIZE1½" NPT (internal)1½" BSP Tape

Página 24

m15mdl1sm-rev0713 Model M15 Metallic Page 28PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This converts the mechanical strok

Página 25

m15mdl1sm-rev0713 Model M15 Metallic Page 29This 8 foot long (244 centimeters) Ground Strap, part number 920-025-000, can be ordered as a service par

Página 26

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Página 27 - Check Valve Drawing

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Página 28

EC Declaration of ConformityATEX Summary of MarkingsType Marking Listed InNon-Conductive FluidsEC Type Certificate No. Pumps: KEMA 09ATEX0071 X T

Página 29

m15mdl1sm-rev0713 Model M15 Metallic Page 2 Check Diaphragm/ Check Non-Wetted Shipping Model Pump Pump Valve Design Wette

Página 30 - Pulse Output Kits

m15mdl1sm-rev0713 Model M15 Metallic Page 3Performance Curve, M15 Metallic Design Level 110 (17)20 (34)70 80 90 100 110605040302010042540037535032530

Página 31 - WARNING

m15mdl1sm-rev0713 Model M15 Metallic Page 4Dimensions: M15 Metallic Pump Shown With 530-028-550 Integral MufflerBoth Suction and DischargePorts Are A

Página 32 - Declaration of Conformity

m15mdl1sm-rev0713 Model M15 Metallic Page 5Metric Dimensions: Dimensions in MillimetersDimensional Tolerance:± 3mm DimensionAB C D EIntegral Mufer3

Página 33 - EC Declaration of Conformity

m15mdl1sm-rev0713 Model M15 Metallic Page 6PRINCIPLE OF PUMP OPERATIONThis ball type check valve pump is powered by compressed air and is a 1:1 ratio

Página 34

m15mdl1sm-rev0713 Model M15 Metallic Page 7 CAUTIONThe ai r exh aust shoul d be piped t o an area for safedisposition of the product being pumpe

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