Sandpiper M20 Non-Metallic Manual do Utilizador Página 1

Consulte online ou descarregue Manual do Utilizador para Bombas Sandpiper M20 Non-Metallic. SANDPIPER M20 Non-Metallic User Manual Manual do Utilizador

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m20nmdl3sm-rev0713
Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
Engineering Data and Temperature Limitations ....................................................................... 1
Explanation of Pump Nomenclature ......................................................................................... 2
Performance Curve, Model M20 Non-Metallic Design Level 3 ................................................. 3
Dimensions: M20 Non-Metallic ................................................................................................. 4
Dimensions: M20 Non-Metallic with Spill Containment ............................................................. 5
Principle of Pump Operation..................................................................................................... 6
Installation and Start-up............................................................................................................ 6
Air Supply ................................................................................................................................. 6
Air Valve Lubrication ................................................................................................................. 6
Air Line Moisture....................................................................................................................... 6
Air Inlet and Priming ................................................................................................................. 6
Between Uses .......................................................................................................................... 6
Installation Guide ...................................................................................................................... 7
Recycling .................................................................................................................................. 8
Important Safety Information .................................................................................................... 8
Material Codes ......................................................................................................................... 9
Troubleshooting ...................................................................................................................... 10
Warranty ................................................................................................................................. 10
Composite Repair Parts Drawing ........................................................................................... 12
Repair Parts Servicing Kits ..................................................................................................... 12
Composite Repair Parts List ................................................................................................... 13
Spill Containment Option ....................................................................................................... 14
Spill Containment Repair Parts List ........................................................................................ 14
Spill Containment Concept ..................................................................................................... 14
Spill Containment Option Diaphragm Servicing .................................................................... 15
Filling Chambers with Liquid................................................................................................... 15
Air Distribution Valve Assembly Drawing ................................................................................ 16
Main Air Valve Assembly Parts List ........................................................................................ 16
Air Distribution Valve Servicing ............................................................................................... 17
Air Distribution Valve with Stroke Indicator Options ............................................................... 18
Air Distribution Valve with Stroke Indicator Parts List ............................................................ 18
Air Distribution Valve with Stroke Indicator Servicing ............................................................. 19
Solenoid Shifted Air Valve Drawing ........................................................................................ 20
Solenoid Shifted Air Valve Parts List ...................................................................................... 20
Solenoid Shifted Air Distribution Valve option ......................................................................... 21
Diaphragm Service Drawing, Non-Overlay............................................................................. 22
Diaphragm Service Drawing, with Overlay ............................................................................. 22
Diaphragm Servicing .............................................................................................................. 23
Overlay Diaphragm Service ................................................................................................... 23
Pilot Valve Assembly Drawing ................................................................................................ 24
Pilot Valve Assembly Parts List .............................................................................................. 24
Pilot Valve Servicing ............................................................................................................... 24
Pumping Hazardous Liquids................................................................................................... 25
Converting the Pump for Piping the Exhaust Air .................................................................... 25
Exhaust Conversion Drawing ................................................................................................. 25
Converted Exhaust Illustration................................................................................................ 25
Modular Check Valve Servicing .............................................................................................. 26
Modular Check Valve Drawing ............................................................................................... 26
Dual Port Option Drawing ....................................................................................................... 27
Dual Porting Options .............................................................................................................. 27
Dual Porting of Both Suction and Discharge Ends of the Pump............................................. 27
Single Porting of the Suction and Dual Porting of the Pump Discharge ................................. 27
Dual Porting of the Suction and Single Porting of the Pump Discharge ................................. 27
Leak Detection Options Drawing ............................................................................................ 28
Electronic Leak Detector Installation ...................................................................................... 28
Mechanical Leak Detector Installation .................................................................................... 28
Pulse Output Kit Drawing ....................................................................................................... 29
Pulse Output Kit Option .......................................................................................................... 29
Optional Mufer Congurations .............................................................................................. 30
Grounding the Pump .............................................................................................................. 31
CE Declaration of Conformity Machinery ............................................................................... 32
CE Declaration of Conformity ATEX ....................................................................................... 33
Explanation of ATEX Certications ......................................................................................... 34
SERVICE & OPERATING MANUAL
Original Instructions
Model M20 Non-Metallic Design Level 3
Table of Contents
©Copyright 2013 Warren Rupp, Inc. All rights reserved.
See page 2
for ATEX ratings.
See pages 2, 33 and 34
for ATEX ratings.
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Resumo do Conteúdo

Página 1 - Table of Contents

m20nmdl3sm-rev0713Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA Telephone (419) 524-8388 • Fax (419) 52

Página 2

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 8 RECYCLINGMany components of MARATHON® AODD pumps are made of recyclable materials (see chart on p

Página 3 - M20 Non-Metallic

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 9 000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powered Metal015 Ductile

Página 4 - IEC EEX m T4

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 10 TROUBLESHOOTINGPossible Symptoms:• Pump will not cycle.• Pump cycles, but produces no ow.• Pum

Página 5 - CAPACITY

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 11

Página 6 - Dimensions: M20 Non-Metallic

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 12 Torque:350 in. lbs.Torque:400 in. lbs.Torque:350 in. lbs.Torque:480 in. lbs.Torque:480 in. lbs.Tor

Página 7 - 50mm DIN bolting conguration

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 13 20 312-116-520 Elbow, Suction 2 312-116-552 Elbow, Suction 2 312-116-557 Elbow, Suction

Página 8

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 14 Spill Containment Option M20 Spill Containment Repair Parts List ITEM PART NUMBER DESCRIPTION

Página 9 - TYPICAL INSTALLATION GUIDE

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 15 SPILL CONTAINMENT CONCEPTThe spill containment option prevents the air end components from bein

Página 10 - RECYCLING

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 16 NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAIN

Página 11 - Material Codes

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 17 AIR DISTRIBUTION VALVE SERVICINGTo service the air valve rst shut off the compressed air, bleed t

Página 13

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 18 NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAIN

Página 14 - Composite Repair Drawing

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 19 AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION SERVICINGTo service the air valve rst shut of

Página 15 - Composite Repair Parts List

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 20 Solenoid Shifted Air Valve Drawing585657566059SOLENOID SHIFTED AIR VALVE PARTS LIST(Includes All I

Página 16 - Spill Containment Option

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 21 SOLENOID SHIFTED AIRDISTRIBUTION VALVE OPTIONMARATHON’s solenoid shifted, air distribution val

Página 17 - IMPORTANT

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 22 Diaphragm Service Drawing with OverlayTorque: 480 in/lbsTorque: 480 in/lbsDiaphragm Service Draw

Página 18 - M20 Design Level 3

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 23 DIAPHRAGM SERVICINGTo service the diaphragms first shut off the suction, then shut off th

Página 19

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 24 PILOT VALVE SERVICING To service the pilot valve rst shut off the compressed air supply, ble

Página 20 - Note: ATEX Compliant

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 25 SAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA1" DIAMETER AIREXHAUST PIPING1" DIAME

Página 21

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 26 Modular Check Valve DrawingMODULAR CHECK VALVE SERVICINGBefore servicing the check valves, rst sh

Página 22 - II 2D c IP65 T100°C

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 27 Dual Port Option DrawingDUAL PORTING OPTIONSSeveral dual porting options are possible. The pum

Página 23

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 1 INTAKE/DISCHARGE PIPE SIZE2" Universal Flange(Fits ANSI & DIN Flange) CAPACITY0 -160 US G

Página 24 - Drawing, Non-Overlay

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 28 Leak Detection Options DrawingLEAK DETECTION OPTION (ELECTRONIC)Follow instructions found elsewhe

Página 25

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 29 PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This converts the mechanica

Página 26

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 30 Optional Mufer Congurations, DrawingOPTION 0530-028-550 Encapsulated Mufer uses (1) Cap and

Página 27 - Exhaust Conversion Drawing

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 31 Grounding The PumpThis optional 8 foot long (244 centimeters) Ground Strap (920-025-000) is availa

Página 28 - Modular Check Valve Drawing

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Página 29 - Dual Port Option Drawing

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.Applicable Sta

Página 30

EC Declaration of ConformityATEX Summary of MarkingsType Marking Listed InNon-Conductive FluidsEC Type Certificate No. Pumps: KEMA 09ATEX0071 X T

Página 31 - Pulse Output Kits

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 2 Check Diaphragm/ Check Non-Wetted Shipping Model Pump Pump Valve Design Wetted

Página 32 - II 2GD T5

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 3 Performance Curve, Model M20 Non-Metallic Design Level 320 (34)40 (68)0 20 40 60 80 100 120 140 160

Página 33 - WARNING WARNING

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 4 Dimensions: M20 Non-Metallic Dimensions in Inches [ ] in MillimetersDimensional tolerance: +/-

Página 34 - Declaration of Conformity

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 5 Note: Porting Flanges are also available with PN10 50mm DIN bolting congurationDimensions: M20 Non

Página 35 - EC Declaration of Conformity

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 6 PRINCIPLE OF PUMP OPERATIONThis ball type check valve pump is powered by compressed air and

Página 36

m20nmdl3sm-rev0713 Model M20 Non-Metallic Page 7 CAUTIONThe ai r exh aust shoul d b e pi ped t o an area for safedisposition of the product

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