Sandpiper RS20 Hazardous Duty Manual do Utilizador

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SAFETY PRECAUTIONS
Engineering, Performance and Construciton Data ............................................................................ 1
Explanation of Pump Nomenclature .................................................................................................. 2
Performance Curve ........................................................................................................................... 3
Dimensions ........................................................................................................................................ 4
Important Installation Information ...................................................................................................... 5
Principle of Pump Operation .............................................................................................................. 7
Principle of AirVantage ...................................................................................................................... 7
Installation and Start-Up .................................................................................................................... 7
Air Supply .......................................................................................................................................... 7
Air Line Moisture ................................................................................................................................ 7
Air Valve Lubrication .......................................................................................................................... 7
Air Inlet and Priming .......................................................................................................................... 7
Between Uses ................................................................................................................................... 7
Pump Troubleshooting ....................................................................................................................... 9
AirVantage Troubleshooting ...................................................................................................... 10-11
Composite Repair Parts List ........................................................................................................... 12
Composite Repair Parts Kits ........................................................................................................... 13
Composite Repair Parts Drawing: Wetted Side ............................................................................... 14
Diaphragm and Check Valve Servicing ........................................................................................... 15
Composite Repair Parts Drawing: Air Side ...................................................................................... 16
Intermediate and AirVantage Sensor Servicing ............................................................................... 17
Air Valve Servicing, Assembly Drawings and Parts List .................................................................. 18
Air Valve Servicing with Stroke Indicators, Assembly Drawings and Parts List .............................. 19
Pilot Valve and Actuator Plunger Servicing .................................................................................... 20
Pulse Output Kits and Drawing ....................................................................................................... 21
Composite Repair Parts Drawing - AirVantage Unit ........................................................................ 23
AirVantage Servicing - Pilot Valve and Pressure Regulator ............................................................ 24
AirVantage Servicing - Power Generation Module .......................................................................... 25
AirVantage Servicing - Control Module ........................................................................................... 26
AirVantage Servicing - Sensor Assembly ....................................................................................... 27
AirVantage Servicing - Poppet Valve Drawing ................................................................................. 28
AirVantage Servicing - Poppet Valve .............................................................................................. 29
AirVantage Servicing - Check Valve ............................................................................................... 30
Grounding the Pump ...................................................................................................................... 31
Pumping Hazardous Liquids - Shutdown Procedure ...................................................................... 32
Converting the Pump for Piping Exhaust Air ................................................................................... 32
Material Codes for the Last 3 Digits of the Part Number ................................................................ 33
CE Declaration of Conformity - Machinery ...................................................................................... 34
CE Declaration of Conformity - ATEX .............................................................................................. 35
Declaration of Conformity - IECEx ................................................................................................... 36
Hazardous Duty RS20 Metallic
AirVantage
Design Level 1
Table of Contents
SERVICE & OPERATING MANUAL
©Copyright 2014 Warren Rupp, Inc. All rights reserved.
US Patent # 6,241,487
US Patent # 7,521,921 Pending
rs20mdl1sm_haz duty-rev0614
Ex d ib IIB T4 Gb
Ex tb IIIC 135°C Db IP66
-20°C to +40°C
Sira 10ATEX1151X
IECEx SIR 10.0110X
Class I Div 1 - Groups C,D T4
Class II Div 1 - Groups F,G
Class I Zone 1, Ex d ib IIB T4
Class I Zone 1, AEx d ib IIB T4
Enclosure Type 4X
12 Volt (2 - 8) mA
II 2GD T4
II 2GD T5
Doc. #203040000
2350863
Warren Rupp, Inc.
®
A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com
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Resumo do Conteúdo

Página 1 - Design Level 1

SAFETY PRECAUTIONSEngineering, Performance and Construciton Data ... 1Explana

Página 2 - Recycling

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 8This Page Intentionally Blank

Página 3 - RS20 Metallic

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 9PUMP TROUBLESHOOTING CAUTION! WHENEVER TROUBLESHOOTING OR PERFORMING ANY RE

Página 4

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 10 Caution! Whenever troubleshooting or performing any repairs on any Warren R

Página 5 - Liters per minute

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 11CAPSCREW, HEX SOC, M6 X 35mmCOVERSEAL, O-RINGVALVE, SOLENOIDVALVE, POPPETSEAL,

Página 6

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 12Item Part Number Description Qty 1 031-183-003 Assy - Air Valve (See Expl

Página 7 - PN: 020.107.000

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 13Composite Repair Parts KitsAvailable Service And Conversion Kits Air End Kit -

Página 8

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 14Composite Repair Parts Drawing: Wetted SidePROBE TIPO-RINGSENSOR RODPROBE TIP D

Página 9

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 15DIAPHRAGM AND CHECK VALVE SERVICING• To service the diaphragms, rst shut off

Página 10 - This Page Intentionally Blank

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 16Composite Repair Parts Drawing: Air SideNote: Refer to Composite Parts List on

Página 11 - PUMP TROUBLESHOOTING

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 17INTERMEDIATE AND AirVantage SENSOR SERVICING• To service the intermediate and

Página 12 - Do not open when an

RecyclingWarren Rupp is committed to protecting the environment and preventing pollution for the benet of our employees, as well as local and global

Página 13

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 18Air Valve Servicing, Assembly Drawing & Parts List1.F1.E1.D1.C1.B1.B1.A1.C1

Página 14 - Composite Repair Parts List

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 19Air Valve with Stroke Indicator Assembly Drawing and Parts ListAIR VALVE ASSEM

Página 15 - Composite Repair Parts Kits

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 20To service the pilot valve or the actuator plungers, rst shut off and bleed th

Página 16 - PROBE TIP DETAIL

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 21PULSE OUTPUT KIT OPTIONThis pump can be tted with a Pulse Output Kit. This con

Página 17 - IMPORTANT

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 22This Page Intentionally Blank

Página 18

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 23Composite Repair Parts Drawing: AirVantage UnitAirVantage Composite Parts List1

Página 19

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 24AirVantage Servicing -Pilot Valve and Pressure RegulatorPilot Valve and Pressur

Página 20

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 25VALVE, POPPETCONTROL MODULECASE, POWER GENERATOR, ATEXCAPSCREW, HEX SOC HDM6 X

Página 21

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 26AirVantage Servicing - Control Module To service the control module, rst shut

Página 22 - PART NUMBER

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 27To service the control module, rst shut off and bleed the air being supplied t

Página 23 - Pulse Output Kits

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 1Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hyd

Página 24

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 28AirVantage Servicing - Poppet Valve DrawingCaution: When performing a direct sp

Página 25 - Substitution of

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 29AirVantage Servicing - Poppet ValveStep #1: Remove the Patch Cable• Twist the

Página 26

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 30AirVantage - Check Valve AssemblyTo service the check valve, rst shut off and

Página 27

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 31This 8-foot long (244 centimeters) Ground Strap, part number 920-025-000, can b

Página 28

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 32CONVERTED EXHAUST ILLUSTRATIONSAFE AIREXHAUSTDISPOSALAREAPUMP INSTALLATION AREA

Página 29

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 33000 Assembly, sub-assembly; and some purchased items010 Cast Iron012 Powere

Página 30 - Poppet Valve Drawing

Declaration of ConformitySignature of authorized personDate of issuePrinted name of authorized personRevision Level: FTitleDavid RoseberryEngineering

Página 31

EC Declaration of ConformityIn accordance with ATEX Directive 94/9/EC, Equipment intended for use in potentially explosive environments.DATE/APPROVAL/

Página 32

Declaration of ConformityDavid Roseberry, Engineering ManagerDATE/APPROVAL/TITLE:27 MAY 2010 Manufacturer: Warren Rupp, Inc.®, A Unit of IDEX Cor

Página 33 - Grounding The Pump

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 2Explanation of Pump Nomenclature, Hazardous Duty RS20 Metallic · Design Level 1·

Página 34 - Illustration #2

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 3Performance Curve, Hazardous Duty RS20 Metallic Design Level 10 20 40 60 80 100

Página 35 - Material Codes

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 4Dimensions: Hazardous Duty RS20 Metallic K P AIR INLET1" NPT B C D F

Página 36 - Declaration of Conformity

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 5PN: 020.107.000Suggested Installation GuideImportant Installation InformationUse

Página 37 - EC Declaration of Conformity

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 6This Page Intentionally Blank

Página 38

rs20mdl1sm_haz duty-rev0614 Model RS20 Hazardous Duty Metallic Page 7PRINCIPLE OF PUMP OPERATION This ball valve tted pump has been equipped with I

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